1958 Buick Caballero

Discussion in 'Station Wagon Projects' started by jmt455, Aug 5, 2014.

  1. Cameronscott99

    Cameronscott99 Member

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    Thanks.
    My parents were very proud of that car. Unfortunately, once we moved to Florida, about two blocks from the Gulf of Mexico, the car began to rust at every rivet point from the roof strips to the trim on the sides. It was tragic.
    They sold it to the junkyard for scrap in 1966.
     
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  2. Silvertwinkiehobo

    Silvertwinkiehobo "Everything that breaks starts with 'F.'"

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    Damn. Yeah, that salt air was murder on cars back then, and is still prettybad these days, no matter how much the bodies are dunked in primer when they're built.
     
  3. Krash Kadillak

    Krash Kadillak Well-Known Member

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    All I can say is..........WOW!

    I was reminded of this thread this A.M. by a FB friend (RatMaster on here....) who is involved with the project. You've come a LONG WAY, Joe! The finish line is in sight........
     
  4. jmt455

    jmt455 Well-Known Member

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    Hi KK!
    Yes, it's come a long way.
    RatMaster is helping out...big time!

    I hope to have the car together this summer.
     
  5. OrthmannJ

    OrthmannJ Always looking for old ford crew cabs

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    I always look forward to your updates and get excited when I see this thread pop up in my email IN box.
    Keep up the good work.
    I'm looking forward to seeing the finished product.
     
  6. jmt455

    jmt455 Well-Known Member

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    This pic was taken on January 14; temperature hovering around 15F.
    Spent 2+ hours removing the power brake pedal, booster, master cylinder and associated parts from this 58 Super.

    [​IMG]20180114_154157 by 2manycars2littletime, on Flickr

    I had previously acquired a few odds and ends from this car, nmost importantly a front door window frame that I was able to shorten to fit my car. This visit, I needed the power brake master cylinder in hopes that it would have a useable vacuum cup retainer. The retainer that came in my master cylinder was disintegrated so badly I couldn't even get dimensions to make a replacement piece.

    Thankfully, this retainer was slightly pitted, but serviceable.
    I used it as a pattern to fabricate a new retainer.
    [​IMG]20180118_161855 by 2manycars2littletime, on Flickr

    [​IMG]20180118_170204 by 2manycars2littletime, on Flickr

    Here is the master cylinder, finally complete and ready for assembly to the booster unit.

    [​IMG]20180125_142306 by 2manycars2littletime, on Flickr

    The booster housing on the Super is much nicer (no pitting) than the one I planned to use in my car, so I am going to get the housing plated and use it in my car.

    Interior metal parts are all painted, so I have been able to begin re-assembly of many parts. Here, I have installed the steering column shift lever into the selector housing.
    [​IMG]20180116_115112 by 2manycars2littletime, on Flickr

    Almost all of my chrome plated parts are back from plating.

    Here, I am drilling and tapping the inner liftgate handle to attach the inner portion of the assembly.
    Originally, these two parts were peened together. The peened surface had to be machined off to enable disassembly, so re-assembly will be an old-fashioned threaded fastener with a drop of threadlocker.
    [​IMG]20180116_173303 by 2manycars2littletime, on Flickr


    Moving along with steering column assembly. I had to take it apart 3 times before I got the correct gap betwen the fixed column cover and the rotating shift selector.
    [​IMG]20180121_103020 by 2manycars2littletime, on Flickr

    Here, my helpers are working with me to test the Park-Neutral safety switch and the horn circuit:
    [​IMG]20180121_144404 by 2manycars2littletime, on Flickr

    Also, recently got to the heater/defroster controls. Here's what the inside of the damper housing looked when I began to clean it up:
    [​IMG]20180117_081937 by 2manycars2littletime, on Flickr
    [​IMG]20180117_082000 by 2manycars2littletime, on Flickr

    I thoroughly cleaned the housing, repaired some small cracks and fabricated a new gasket. Here it is, ready to re-install:
    [​IMG]20180118_073451 by 2manycars2littletime, on Flickr

    [​IMG]20180117_225603 by 2manycars2littletime, on Flickr

    Stay tuned...more updates coming!
     
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  7. jmt455

    jmt455 Well-Known Member

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    Assembled the new heater core into the housing and fabricated a new gasket.
    Here's the core and outer housing ready to be installed:
    [​IMG]20180117_225417

    I started installing a little bling:
    [​IMG]20180118_173605

    And another layer...
    [​IMG]20180123_175221


    After all the hours of cleaning, polishing and detailing, it feels good to be putting these parts together.
    These are the light and blower/heater/defroster controls.
    [​IMG]20180121_194626

    [​IMG]20180121_154052

    [​IMG]20180121_194434

    This is a "work in progress" picture, showing the heater and vent control cables. They looked quite rough to begin with, but cleaned up very nicely. A little bit of cable lube and some time and they're all working smoothly.
    [​IMG]20180126_154552

    Here's one of the vent control cables, along with the ignition power switch and the lighter installed in the lower control panel:
    [​IMG]20180126_161247

    The lower control panels with lettering painted and all controls and indicators installed, ready for installation to the dash:
    [​IMG]20180126_161157

    [​IMG]20180126_161442

    The main dash panel is going to be pre-loaded with the wiring harness, speedometer & gauges, clock and most of the bolt-on components before installation into the body. I've begun installing the harness and some components, but I have to wait for the front chrome panels before I can proceed much further.
    [​IMG]20180126_173154

    The fuse block is one of the few parts that had to be "re-cycled" from the original harness. I purchased new harnesses from YNZ Yesterdays Parts http://www.ynzyesterdaysparts.com/ early on in the build, when I realized that the insulation on every wire in the car was brittle and crumbled when flexed. So far, the new harnesses appear to be perfect.
    [​IMG]20180126_173109

    [​IMG]20180126_173021


    One more shot from the garage, showing the latest stainless additions:
    [​IMG]20180125_163833
     
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  8. Silvertwinkiehobo

    Silvertwinkiehobo "Everything that breaks starts with 'F.'"

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    It actually looks like one of your 'helpers' is fiddling with the radio....(y)
     
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  9. Poison_Ivy

    Poison_Ivy Dogzilla Fan

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    Feeding effigy ice cream to Dogzilla
    Those kids are going to be car addicts, one day. That's the best way to get them hooked
     
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  10. Thirsty islander

    Thirsty islander Well-Known Member

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    Stunning attention to detail and work, keep the puctures coming
     
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  11. Grizz

    Grizz Are we there yet???

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    Yeah! They look like good kids! Mine are never that still or focused! Every time they’re in my garage they’re breaking something, fighting, or crying... wait a minute... i just realized... that’s all i do in there too:meh:
     
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  12. Poison_Ivy

    Poison_Ivy Dogzilla Fan

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    Maybe, you should build them a mini-garage and decorate the interior with stuff you were intending to break yourself anyway, including a scale model of a '56 poly-engined Chrysler 4-door and a Voodoo doll modeled after its owner, equipped with HIV-laced junkie syringes for the stick pins. That way, they won't need to be messing up your stuff. Kids love it, when you make them think that they have their own turf
     
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  13. Cameronscott99

    Cameronscott99 Member

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    Hey Joe, I just found this old film this morning. We're returning from vacation in Florida in 1962. (That's my late parents narrating the video.)

     
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  14. MotoMike

    MotoMike Well-Known Member

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    Thank you for the update with the great pictures! I'll be over in 5 mins to see this car in person! Oh wait..........you're in MI and I'm in Ga, nuts! :cussing:

    I'll have to wait for your national tour in it!

    That pic that has the VENT/BRAKE/ACCESSORY controls, is that possibly the case of a 40 pc. Buffalo brand Made in Taiwan 1/4 and 3/8 Square Drive S.A.E. and metric Combination Socket Wrench Set?
     
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  15. OrthmannJ

    OrthmannJ Always looking for old ford crew cabs

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    Progress is looking great.
    Looks like you have some good help in the garage!
     

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